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In this paper, we present one possible baseline design of such SKYLOAD, proposed and currently under development by our research group. The SKYLOAD is composed from anechoic panels, which consist of a planar impedance substrate and a structured layer involving an anechoic cone array with a honeycomb arrangement. Both structured layer and planar impedance substrates should be made of a microwave absorbing polymer, compatible with vacuum cryogenic environment. The SKYLOAD is cooled down by liquid helium to 2 K. Accordingly, in our work, we address also key issues related to no-thermal cracking conditions, as well as the deterioration of the performance of the SKYLOAD assembled from anechoic panels due to their thermal shrinkage when cooling to cryogenic temperatures. Finally, an original manufacturing method of the proposed anechoic panels, involving polymer casting, is currently under consideration.
Development of digital holography in the long wave infrared range for assessment of space reflectors
The current state-of-the-art commercial metrology systems are not able to measure these types of reflectors because they have to face the measurement of shape and waviness over relatively large areas with a large deformation dynamic range and encompassing a wide range of spatial frequencies. 3-D metrology (tactile coordinate measurement) machines are generally used during the manufacturing process. Unfortunately, these instruments cannot be used in the operational environmental conditions of the reflector.
The application of standard visible wavelength interferometric methods is very limited or impossible due to the large relative surface roughnesses involved. A small number of infrared interferometers have been commercially developed over the last 10 years but their applications have also been limited due to poor dynamic range and the restricted spatial resolution of their detectors. These restrictions affect also the surface error slopes that can be captured and makes their application to surfaces manufactured using CRFP honeycomb technologies rather difficult or impossible.
It has therefore been considered essential, from the viewpoint of supporting future ESA exploration missions, to develop and realise suitable verification tools based on infrared interferometry and other optical techniques for testing large reflector structures, telescope configurations and their performances under simulated space conditions.
Two methods and techniques are developed at CSL.
The first one is an IR-phase shifting interferometer with high spatial resolution. This interferometer shall be used specifically for the verification of high precision IR, FIR and sub-mm reflector surfaces and telescopes under both ambient and thermal vacuum conditions.
The second one presented hereafter is a holographic method for relative shape measurement. The holographic solution proposed makes use of a home built vacuum compatible holographic camera that allows displacement measurements from typically 20 nanometres to 25 microns in one shot. An iterative process allows the measurement of a total of up to several mm of deformation. Uniquely the system is designed to measure both specular and diffuse surfaces.
A long-wave infrared digital holographic interferometer for the verification and validation of this type of reflector in a space environment is presented. It has been developed to fill the gap between holography/interferometry techniques in the visible wavelengths and methods based on structured light illumination like videogrammetry, stereocorrelation, and fringe/pattern projection. The former provide a good measurement uncertainty but the displacements are often too large to be measured and they require a very stable environment, while the latter provide large measurement range but with higher measurement uncertainty.
The new instrument is based on digital holography and uses a CO2 lasers emitting at 10.6μm combined with a commercial thermographic camera. A diffuser is illuminated by the laser beam, producing a speckle wavefront which is observed after reflection on the reflector surface. This reflected speckle wavefront behaves exactly as if the reflector was a diffusive surface, producing its own speckle, allowing the measurement of its deformation. The advantage of this configuration compared to a classical interferometer working at 10.6μm, is that it requires no specific optics such as a null lens (in the case of parabola) or expensive illumination/collection optics (in the case of ellipse).
The metrological certification of the system was performed in the laboratory by measuring the tilts of a 1.1 meter diameter parabolic reflector. The displacements are measured in parallel with a Doppler effect interferometer and the measurement uncertainty is estimated. The technique has been certified during a thermal-vacuum test. The deformation of the parabolic reflector is measured for a temperature variation from 288 K down to 113 K. The results are compared to previous results obtained on the same reflector with a high spatial resolution infrared interferometer, also developed at CSL.
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