Mask-shops developing advanced reticles for use in high-volume semiconductor manufacturing generate an abundance of critical data. Most of this data is generated in the backend of the mask production line where critical dimensions (CDs), registration and defect inspections are performed, and the general emphasis of this data collection is to confirm that the mask meets certain required specifications. Some of the results gathered are also used to monitor the front-end of line processing steps like mask write, develop, etch and clean. However, with most data being disparate and staying local to the tools where they were gathered, very little gets used beyond the immediate need to disposition the mask for shipment. This extensive data, when effectively stored and analyzed, helps not only accelerate time-to-results for mask disposition but also substantially improve monitoring of the frontend process and root-cause analyses. This paper discusses requirements for an effective data management system (DMS) capable of centralizing all maskshop data. This involves not only centralizing blank and pattern defect inspection results and the associated review SEM, repair, and AIMSTM disposition data but also CD, registration and other metrology data collected. The DMS architecture needs to support connectivity and use of data from other databases in the maskshop which include production tracking, computational application results, tool and fab environment logs, etc. After centralizing the data and establishing linkage to other databases, the system needs to provide visualizations through user-interfaces and advanced analytics that are easy for use by both production and engineering. The paper introduces the new KlearViewTM mask DMS system from KLA and discusses it’s features and deployment into advanced mask manufacturing. While quintessential to maskshop operations, the DMS also serves as a bridge to reticle requalification and wafer inspection and metrology data critical to improving mask quality and qualification necessary for achieving optimal EUV lithography cost-of-ownership.
Aerial image mask inspection tools are effective in qualifying masks based upon printability assessments using
scanner-based actinic (193nm) illumination conditions. Aerial imaging inspection application is relevant for
masks that are at final process steps or resemble a completed mask. However, maskshops perform inspections at
additional, intermediary, mask manufacturing stages, as well as on masks designed for 248nm scanners. In both
of these cases, aerial image inspection using scanner-based actinic (193nm) illumination conditions was not
considered relevant. This paper demonstrates that aerial imaging inspection tools can be easily configured to
perform inspections using various non-aerial illumination modes, owing to their inherently flexible optical
design.
Aerial image mask inspection tools, running in these optical modes, are effective for detecting defects at various
stages of the mask manufacturing process and even for inspecting 248nm masks. Accordingly, MP Mask has
adopted the first and second generation aerial imaging mask inspection tools of Applied Materials for all of the
following applications: Advanced front end reticle qualification, low and high transmission PSM masks, and
immersion and non-immersion plates from 65nm to 45nm technology nodes for DRAM and flash products.
A simple cost of ownership comparison of aerial image mask inspection tools with traditional inspection
methodology indicates that these inspection tools are well-qualified for use on a wide spectrum of masks and
process points. This paper presents qualification procedures and results obtained with this new tool based on a set
of masks representing several exposure wavelengths, mask types, technology nodes, product families, and
inspection points.
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